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Automated Gas Filling
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State-of-the-art integrated hardware and software that automates the flow and mix of gases from cylinder to cylinder, providing real-time reporting and automated shut-off for accuracy and consistent quality.

Due to the increased productivity that our controls provide, it is not unusual for the total number of shifts to be reduced, or for plants to be consolidated.

 

Industry Applications

  • Hospitals
  • Food freezing
  • Electronic chip manufacturing
  • Welding

 

Features
  • Audible voice messages of filling status and alarms.
  • User-friendly Mitsubishi PLC touch screen control, with visible prompts to minimize operator error.
  • Insures accurate temperature compensated pressure filling for any common gas.
  • Advanced algorithm calculates the exact pressure cut-off during filling, based on the heat of compression.
  • Touch screen HMI.
  • Automated shut-off at desired weight.
  • Monitors variable speed drive, current, voltage and frequency of pump motor.
  • Controls gas-filling stations, including start/stop functions as well as prioritizing shared use and monitoring productivity.
  • Pump speeds can be varied from 5-100% from any station.
  • Audible alarms.
  • Monitors temperature of liquid supply, vapor return, shaft seal, and vaporizer output of pressure and temperature.
  • System can be retrofitted.
  • Designs for new plants also available.
  • Reporting capabilities, including production reports and weight filling module reports that are downloadable to Excel.
  • Runs on standard 120VAC/15AMP power.
  • Components housed in a NEMA rated cabinet.
Benefits
  • Increases overall Fill Plant productivity.
  • Improves consistency and accuracy in gas-mix filling.
  • Provides cost-effective implementation.
  • Designs for new plant.
  • Retrofittable into existing Fill Plants.
  • Operates two to four manifolds independently.
  • Increases filling accuracy due to constant monitoring of automated fill processes.
  • Maximizes equipment usage.
  • Utilizes reliable Mitsubishi components.


Customer Quote:

"The CIA control system has exceeded our expectations.
CIA had the equipment interfaced and running with minimal downtime.
Our operators are particularly pleased with the audible alarms...
they can monitor multiple machines without missing a beat!"



C. I. Automation technology is utilized by:

 
     
 
 Automated Gas Cylinder Filling